- Hypermill toolpath documentation how to#
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This meant we had to reprogram all our previous jobs, and with up to 50% of our work being repeat business, this was a big move,” Bouchier says.Īs MPE increased its capabilities to produce complex parts with 5-axis technology, Bouchier became better known in racing circles and began discussing next steps with potential customers. “This prevented us from falling back on the previous system if a difficult challenge arose.
![hypermill toolpath documentation hypermill toolpath documentation](https://docplayer.net/docs-images/48/23892550/images/page_11.jpg)
After a few months, he sent team members to training, bought a second seat, and deleted the stored files on his servers from the previous CAM system. Ramping upīouchier took a 3-day course to familiarize himself with hyperMill before implementing it at MPE.
![hypermill toolpath documentation hypermill toolpath documentation](https://getintopc.today/wp-content/uploads/2021/08/hypermill-2018-1-software.png)
When the COVID-19 pandemic began, it shifted production to ventilators. “Entering 5-axis machining is never easy, but hyperMill simplified it… The 5-axis capabilities and comprehensive machine simulation made the decision for me to invest in hyperMill.” Maztech Precision Engineering uses several machining centers to machine parts for Formula 1 race cars. As someone with CAM experience, I asked loads of questions,” Bouchier recalls.
Hypermill toolpath documentation how to#
“We picked out a model of one of my parts and Open Mind showed me how to program and simulate it, demonstrating the complete machine model.
Hypermill toolpath documentation full#
I also wanted the full machine model, so I could simulate everything – as the machine is a big investment.”Ĭolleagues recommended hyperMill, and many Formula 1 (F1) engine producers use the software, so Bouchier requested a demonstration. Bouchier says, “I had a CAM system, but it couldn’t provide suitable post-processors to communicate confidently with the VariAxis configuration. Maztech started using 5-axis machining in 2017. I think the quality of our parts is a reflection of what we’ve got here on the shop floor the Mazak machining centers, ITC cutting tools, and of course the hyperMILL CAM system.” 5-axis machining “It all plays a role in producing the highest quality parts. “My strategy all along has been to invest in the best machinery, the best CAD/CAM software, the best tooling, the best workholding, the best of everything,” Bouchier says. This has proven priceless during the race to produce ventilators. It recently invested in its fourth machine, a 5-axis machine with 32-pallets and tool storage capacity for 145 tools for continuous around-the-clock production. Maztech has four employees and a prestigious client list. “The hyperMill program for each part is simply copied and pasted, not just across each fixture, but also across all of our machines.”
![hypermill toolpath documentation hypermill toolpath documentation](https://d2n4wb9orp1vta.cloudfront.net/cms/brand/mms/2021-mms/mms-071221-vmoptimizer.jpg)
On one of our machines, we now have 16 WNT ZSG4 vises with suitable fixturing set up for non-stop machining,” Bouchier explains. “Using the Linear Pattern feature in hyperMill, we have been able to effectively copy and paste the machining cycle from one position to the next on our machining centers. When the company started making ventilator components, he says having the right tools helped speed up machining.
Hypermill toolpath documentation software#
MPE uses Open Mind Technologies’ hyperMill CAM software because of its support for multi-axis machining and newer toolpath technologies. That, he adds, is where his company’s focus on having the best equipment and best software played a critical role. “The tube manifold is a relatively simple 3-axis part, but with the significant quantities required, we needed to design new fixturing to conduct multiple setup machining,” Bouchier says. The company won a government order to produce 7,500 aluminum tube manifold components for medical equipment, keeping its four machining centers running 24/7. So, when the British government began urging motorsports manufacturers to make components for ventilators and other equipment to handle the COVID-19 pandemic, Founder Wayne Bouchier says his crew was ready to do its part. For racecar suppliers in the UK’s Motorsport Valley, that’s just an average Tuesday. Maztech Precision Engineering (MPE) regularly produces precision components in ridiculously short turnaround times.